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Multi-Level Motorcycle Loading Increased Planned Truck Capacity by 50%

A leading automotive manufacturer uses a multi-level loading structure to increase its current capacity of nine trucks by 50%, resulting in reduced cost and enhanced management.

Table of contents

Customer Overview

Challenges

Solution

Results

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Customer Overview

  • Location: Bawal, India
  • Commodity: motorcycles
  • Needed alternatives to current domestic distribution practices

Challenges

  • Increase current truck capacity by 50%
  • Reduce overall packaging cost
  • Improve loadability for better cost control and management

Solution

  • Evaluated multiple alternatives to crated skid-based transportation
  • Demonstrated packaging design conceptualization capability
  • Developed a multi-level loading scheme carrying 16 to 18 bikes per container with a secure hoisting method

Results

  • Completed concept, design, and prototype phases
  • Successfully conducted prototype testing
  • Advanced final design through fine-tuning ahead of released drawings

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